Fused Materials

White Fused Alumina (WFA)

Product Description

White Fused Alumina is produced by fusing high-purity industrial alumina powder in an electric arc furnace at temperatures above 2000°C, followed by cooling, crushing, shaping, iron removal by magnetic separation, and screening into various particle sizes.

It is characterized by high hardness, high density, purity, and chemical stability. Compared with Brown Fused Alumina, White Fused Alumina has slightly higher hardness, lower toughness, higher purity, excellent self-sharpening ability, strong grinding performance, low heat generation, high grinding efficiency, excellent acid and alkali resistance, and good thermal stability.

White Fused Alumina is widely used in ceramic and resin bonded abrasives, polishing, sandblasting, precision casting, and refractory materials. Its designation "WA" conforms to the international standard for white alumina abrasives. It is suitable for grinding high-carbon steel, high-speed steel, and other hard alloys, as well as for precision polishing, blasting, thermal spraying, catalyst carriers, and special ceramics.

Main Applications

  • Various sandblasting and polishing (lapping) operations
  • Matte finishing for glass and acrylic artwork
  • Sandblasting for television screen and panel manufacturing
  • Cutting of silicon wafers and precision electronic materials
  • Cleaning and sandblasting of dental molds and instruments
  • Precision casting molds and refractory aggregates

Technical Specifications

Chemical Composition (Typical Values)

Application Size Range Al₂O₃ (%) Na₂O (%) Fe₂O₃ (%) SiO₂ (%)
Abrasives / Grinding Tools F6#–F80# ≥99.3 ≤0.40 ≤0.05 ≤0.05
Abrasives / Grinding Tools F90#–F150# ≥99.2 ≤0.40 ≤0.05 ≤0.05
Fine Abrasives F180#–F240# ≥99.0 ≤0.40 ≤0.10 ≤0.10
Micro Powder W3.5#–W63# ≥99.0 ≤0.50 ≤0.10 ≤0.10
Refractory Materials Fine Powder (180F / 200F / 325F) ≥99.0 ≤0.50 ≤0.10 ≤0.10
Refractory Materials Fractional Sand (0–1 / 1–3 / 3–5 / 5–8 mm) ≥99.2 ≤0.45 ≤0.10 ≤0.05

Note: "F" represents fused abrasive grain grades for bonded/sandblasting applications. "W" represents micro powder grades. Fine powders are ball-milled using alumina-lined mills; granular sizes are produced using Barmac crushers.

Physical Properties

Crystal Form

Hexagonal

True Density

3.90 g/cm³

Bulk Density

1.53–1.99 g/cm³

Mohs Hardness

9.0

Color

White

Melting Point

2250°C

Max Service Temperature

1900°C

Coefficient of Linear Expansion

(7–9)×10⁻⁶ /K (0–1600°C)

Product Advantages

  • Does not affect the color of processed parts
  • Suitable for processes strictly prohibiting iron contamination
  • Micro-powder grade is ideal for wet blasting and lapping operations
  • High processing speed and superior surface quality
  • Very low Fe₂O₃ content — suitable for non-ferrous blasting
  • Acid-washed to remove impurities, ensuring purity and consistency

📦 Packaging

Standard: 25 kg double-layer bags (inner plastic, outer woven)

Optional: 1,000 kg jumbo bags or customized printed packaging per customer request

Grain sizes are produced according to international and national standards (F6–F220), or customized per user requirements. Its chemical composition varies slightly depending on particle size. A key feature is fine crystal structure and high impact resistance.

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